The demand for high-quality fried garlic granules is surging in the global food processing industry due to their aromatic profile and crispy texture. Our Automatic Fried Garlic Granules Production Line is a turnkey solution engineered for large-scale spice suppliers and food factories. This high-efficiency system integrates advanced frying technology with precision cutting to ensure every fried garlic granule maintains its golden color, intense flavor, and optimal moisture content. Designed for 24/7 industrial operation, this line minimizes labor costs while maximizing output quality, making it the premier choice for professional garlic processing businesses.
Fried Garlic Granules Production Line Working Flow
To ensure the superior quality of the final fried garlic granules, our fried garlic granules production line follows a seamless, scientific process:
Garlic cloves → Cutting into granules/slices → Blanching → Dehydration → Atmospheric pressure frying → Oil removal → Seasoning → Cooling → Packaging
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Garlic Clove Peeling: Removes skins to provide clean, uniform garlic cloves for processing.
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Dicing/Slicing (Granule Cutting): Precision-cut garlic into uniform granules or slices to ensure even frying.
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Blanching: Pre-treats the granules to deactivate enzymes and preserve the natural color of the fried garlic granule.
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De-watering: Utilizes centrifugal or air-blowing force to remove surface moisture, reducing frying time and oil consumption.
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Atmospheric Frying: The core stage where granules are fried at controlled temperatures for a perfect golden-brown finish.
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De-oiling: Rapidly removes excess oil to ensure the fried garlic granule is non-greasy and has a longer shelf life.
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Seasoning: Adds salt or specific flavors uniformly using a rotating drum system.
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Cooling: Lowers the temperature quickly to lock in the crispiness and prevent oxidation.
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Packaging: Automatically weighs and seals the final product into various formats for retail or bulk sale.
Garlic Granules Production Line Advantages
Uniform Golden Aesthetics: Thanks to the precise cutting and frying sync, every fried garlic granule achieves a consistent golden-yellow hue without charring.
Exceptional Oil Management: By integrating efficient de-watering and de-oiling stages, the oil content in the final product is reduced by up to 15% compared to traditional methods.
Massive Production Capacity: Designed for high-efficiency, this automated line replaces dozens of manual workers, significantly increasing daily tonnage.
Versatile Output Sizes: The cutting system is easily adjustable to produce various sizes of fried garlic granules or slices to meet diverse market demands.
Fried Garlic Production Line Features
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Precision Temperature Control: The frying unit features a digital PLC system that maintains oil temperature within $\pm 1$°C, crucial for the consistent coloring of fried garlic granules.
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Dual-Layer Conveyor System: Prevents granules from floating and ensures they are fully submerged in oil for uniform heat distribution.
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Advanced Oil Filtration: Includes a continuous circulation filter to remove residues, extending oil life and maintaining the purity of the fried garlic granule.
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High-Grade SUS304 Material: The entire line is constructed from food-grade stainless steel, ensuring durability and easy sanitization according to international hygiene standards.
Benefits
Reduced Operational Costs: High automation means lower labor overhead and minimal product wastage, directly boosting your profit margins.
Premium Product Positioning: Produce “A-Grade” fried garlic granules that meet the strict quality standards of high-end export markets.
Rapid Return on Investment (ROI): The high output and energy-saving design ensure that the equipment pays for itself through increased efficiency and lower utility costs.
Evidence
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Industrial Benchmarks: Our production lines are currently operational in major garlic exporting hubs, delivering a 99% pass rate for finished fried garlic granules.
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Energy Efficiency: Recent tests show a 20% reduction in heating energy consumption compared to older atmospheric frying models.
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Global Compliance: Fully CE certified and designed to meet HACCP and GMP factory requirements for food safety.
Conclusion
From the initial peeling to the final packaging, our Automatic Fried Garlic Granules Production Line is the definitive choice for businesses seeking high-efficiency and superior product quality. It ensures that every fried garlic granule delivered to your customers is crispy, flavorful, and visually appealing, securing your competitive edge in the global spice market.
Ready to Scale Your Garlic Processing Business? Our engineers are standing by to provide a customized layout for your facility. Leave an online message today to receive a detailed technical brochure and a free project quotation. Let us help you produce the world’s finest fried garlic granules!