In the highly competitive condiment market, producing high-quality garlic paste with stringent hygiene standards is crucial for success. Addressing the challenges faced by small factories or startups with limited budgets, such as space constraints, flexible production capacity, and strict hygiene requirements, we have launched the Modular Garlic Paste Production Line with Hygienic Design.
This garlic paste production line is designed around the unique characteristics of garlic, including its high fiber content, strong aroma, and demanding hygiene requirements. It provides a complete process from washing to fine pulping. Its modular structure allows customers to flexibly configure equipment based on existing factory layouts and future expansion plans, achieving optimal space utilization. Furthermore, the entire line features top-tier hygienic design, utilizing food-grade SUS304/SUS316 stainless steel, ensuring easy operation, thorough cleaning, and ultimately guaranteeing the highest food safety standards for garlic paste products. It is the ideal solution for small processing plants seeking efficient, flexible, and highly hygienic garlic paste production.
Garlic Paste Production Line Working Principle & Overall Workflow
This garlic paste production line utilizes a series of precisely connected modular units to achieve the continuous, hygienic, and mechanized transformation of garlic from raw material to fine paste.
Overall Workflow
Garlic/Garlic clove raw material feeding → Cleaning and disinfection → Airflow peeling → Manual sorting → Initial coarse grinding → Fine colloidal milling and pulping → Paste temporary storage/transportation → Packaging/filling
Bubble Washing Machine: Utilizes powerful bubble agitation and water flow to effectively remove dirt, impurities, and pesticide residues from the surface of garlic, representing the first step in ensuring hygiene and safety.
Pneumatic Garlic Peeling Machine: Employs compressed air and friction principles to quickly peel dry garlic cloves in a waterless environment, ensuring the integrity of the garlic cloves and the purity of subsequent processing.
Manual Sorting Conveyor: Allows operators to quickly remove incompletely peeled garlic cloves or substandard raw materials, ensuring that only high-quality garlic cloves enter the grinding process.
Primary Chopper/Coarse Mill: Quickly chops or coarsely grinds whole garlic cloves into granular material, preparing it for the next step of efficient fine pulping.
Colloid Mill: The core pulping equipment of this production line, which grinds garlic particles into a uniform, fine garlic paste with a specific fineness (e.g., 100-300 mesh) through high-speed shearing and friction.
Holding Tank/Pumping System: Used to collect the ground garlic paste, which is then pumped through sanitary pipelines to achieve material flow and continuous production, and can be directly connected to the filling machine.
💡Garlic Paste Production Line Advantages
Superior Space Utilization and Scalability: The modular design results in a small footprint, making it ideal for compact layouts in small factories; future business expansion only requires adding or upgrading modules, minimizing investment risk.
Significantly Improves Product Quality and Safety: High-standard hygienic design and waterless peeling reduce the risk of moisture and microbial contamination at the source, ensuring the pure flavor and extended shelf life of the final garlic paste.
Reduced Energy and Water Consumption: Pneumatic peeling is a dry process, significantly saving water resources; optimized process flow and efficient motor configuration reduce overall energy consumption.
Simple and Efficient Operation and Maintenance: The intuitive structural design allows operators to quickly learn and operate the system; modular design facilitates quick assembly and disassembly, greatly simplifying daily cleaning and maintenance and reducing downtime.
🎯Garlic Paste Making Machinery Features
Modular and Flexible Configuration: Each unit of the production line is independently designed, allowing small factories to freely combine, deploy, and adjust the layout according to site area and production capacity requirements, achieving optimal space utilization.
Premium Hygienic Design: All parts in contact with materials are made of SUS304/SUS316 food-grade stainless steel. The design avoids dead corners and material accumulation areas, supporting CIP cleaning processes and ensuring compliance with the highest international food hygiene standards.
Two-Stage Grinding Fineness Control: A combination of coarse grinding and colloid milling is used, with adjustable fineness, ensuring that the texture and viscosity of the garlic paste (e.g., 100-300 mesh) meet the customer’s strict quality requirements.
Low-Noise Pneumatic Peeling Technology: Utilizing an advanced pneumatic system, this technology achieves efficient waterless peeling while reducing noise levels during mechanical operation, improving the working environment in small factories.
💰Benefits
Achieve Efficient, Industrial-Grade Small Batch Production: Helps small businesses or new brands quickly establish high-standard production lines, with product quality directly comparable to international manufacturers, enabling rapid market entry.
Effectively Control Initial Investment Costs: Modular procurement allows factories to invest in stages according to their budget, avoiding the high upfront costs of large integrated production lines.
Ensure Compliance in International Trade: The high hygiene standards and international certifications (such as CE) of the equipment make it easier for products to pass export inspections and buyer audits, accelerating the acquisition of international orders.
Enhance Garlic Paste Texture and Stability: The fine colloidal milling process ensures thorough emulsification, producing high-end garlic paste products with a finer texture, less separation, and a longer shelf life.
✅ Evidence
Hygienic Material Certification: We provide SUS304/SUS316 material certificates, proving compliance with food-grade safety standards.
Detailed Dimensions and Layout Drawings: We provide specific footprint dimensions for each module, demonstrating the optimal configuration in compact spaces.
Actual Throughput Data: We can provide hourly production data for the equipment at different feed rates (e.g., 100 kg/h or 200 kg/h), demonstrating its operational efficiency.
Customer Success Stories: We provide on-site photos or videos of the equipment operating in small factories, visually showcasing its hygienic design and operational stability.
Conclusion
Our Modular Garlic Paste Production Line with Hygienic Design for Small Factories is the perfect solution for small processing plants, offering high efficiency, superior hygiene standards, and exceptional flexibility. It addresses the space and cost limitations of traditional production lines, ensuring that every batch of garlic paste meets top international quality standards.
Now is the perfect time to upgrade your production line!
Act now! Leave a message online or send an inquiry email to receive detailed technical specifications, personalized factory layout diagrams, and highly competitive pricing for this modular production line! Let us help you achieve your production goals with the lowest risk and maximum efficiency and hygiene!